Planetary gearboxes (planetary gearbox reducer, planetary gear reducers, planetary gearboxes, planetary reducer, gear reducer, reduction gear) consist of several gears that rotate around each other, transmitting torque and power from one end to another. To reduce wear and tear, reduce friction, and dissipate heat, Lubricants play an important role. therefore, Lubrication is crucial for the proper functioning and longevity of planetary gearboxes. Here below are the main benefits of lubricants in a planetary gearbox.
The Importance of Lubrication in Planetary Gearboxes:
1. Preventing Corrosion and Reducing Wear; Proper lubrication protects gears from corrosion.
2. Minimizing Heat Generation: As gears rotate and contact, they generate heat due to friction. Lubricants help to dissipate this heat and prevent the gearbox from overheating. Once Overheating happens, it can lead to damage to the gears and other components in the gearboxes, even causing the gearbox to fail.
3. Improving Efficiency: Lubricants help reduce friction, which in turn improves the efficiency of the gearbox.
How to Properly Lubricate Planetary Gear Reducers
Now we know the importance of the lubrication of planetary gearboxes, so how to choose a suitable lubrication for your planetary gearboxes?
There are 3 main ways to lubricate a planetary gearbox: they are grease lubrication, oil splash, and forced oil.
1. Grease Lubrication
This type of lubricant is good for low-speed planetary gearbox reducers, but the cooling is not as good as oil splash, one point need to know that too little grease lubrication prevents an appropriate lubrication layer from developing, but too much grease lubrication, particularly grease, causes viscous drag and results in power loss.
2. Oil Splash Lubrication
You can see it in helical, spur, and bevel gearboxes, although it might also be used for planetary gearboxes. This procedure is also known as an oil bath since it employs an oil-filled (or partially-filled) reservoir.
3. Forced Oil Lubrication
It is suitable for high-speed applications and comprises oil mist, oil spray, and oil drop. Oil is atomized in the oil mist process, saturating all regions of the gears and other internal components.
How to Prevent Lubrication( Oil )Leakage in Planetary Gearboxes?
1. Too much oil When assembling, one point needs to be noted, it is not the more oil added, the better. excessive addition of gear lubricating oil, causes oil to leak from the gearbox connections. So please add the specified amount of gear oil for planetary gearboxes according to the model's requirements.
2. Inspecting Oil Seal Leakage: If the sealing gasket is aging or severely worn, or if it lacks a gasket or is not tightened, the sealing effect will deteriorate, leading to oil leakage. So please add or replace the sealing gasket and tighten the bolts at regular times.
3. Rough Processing Precision: Oil also will leak if the seal at the cover end and bearing end cover hole is damaged. Please clean and repair the equipment connections and add sealing gaskets.
All above are the common Lubrication issues with planetary gearboxes, hope it can be helpful for you during using the planetary gearboxes reducer, sure, welcome to your inquiry to know more planetary gearboxes reducer, no matter NIDEC reduction gear, EISELE, Bonfiglioli, NAIF, or another brand. we can try our best to service for you. Thanks.